Wednesday, August 27, 2025

A Little Ladder Logic

Ladder logic program. © Eugene Brennan

Just found this among documents I was going through after getting the oil boiler serviced last week. I had forgotten all about it. The electrician made a minor cockup when wiring the controls for the dual oil/solid fuel heating system 9 years ago. So I had to go off and look for a CAD package to draw a ladder logic diagram for him, showing how it should have been wired. (He had his own ladder logic diagram, but it made more sense for me to draw a new one, rather than trying to explain the error in English). Ladder logic is a schematic system for showing the wiring in an electrical/electromechanical system, input devices such as switches and sensors and output devices, e.g. motors and relays being shown as symbols on a diagram. It has evolved into a graphical programming language, the graphical program used to control programmable logic controllers (PLCs). These are basically modular, industrial control computers, built into a box, with terminals for connecting inputs and outputs. A computer can be connected for programming and they can be linked-to by various computer networks.
I'm rusty on this stuff. It's a shame when you learn stuff, and then forget it all if you're not applying the knowledge on a daily basis (I never really used this practically, even though I studied industrial automation).
See if you can understand what this does. Hint: MV1, 2 & 3 are zone valves, R1 & R2 are relays. SF is solid fuel.