Wednesday, October 23, 2024

Metal Fatigue and Saddle Repair

© Eugene Brennan

 
The results of 6000 miles on bad roads and trails on the spring bar of my mountain bike saddle! The saddle was nice and comfortable, so as a challenge, I decided to weld it with stainless steel rods. I lost the other section, but replaced it with a piece of similar diameter spring bar from a camp bed. The other bar in the saddle broke later from fatigue, but I didn't lose the bar and was able to weld it too. This was in 2014 and so far so good, it hasn't broken since. The reason it broke was probably because I had the seat cantilevered too far backwards on the supporting clamp.
 
© Eugene Brennan
 
 
Metal fatigue occurs when a material is repeatedly stressed, potentially resulting in failure (like when you bend a piece of wire or paper clip backwards and forwards and it eventually snaps). Critical components in structures and aircraft need to be inspected regularly and often X-rayed to establish whether there are any fatigue issues.
 
© Eugene Brennan

© Eugene Brennan

© Eugene Brennan